Free Digital Proof β€’ Custom Sizes & Shapes β€’ Bulk Pricing β€’ USA ShippingπŸ’¬ WhatsApp Quote
β˜…Custom Patches for USA Brands

Custom PatchesMade for Your Brand.

Custom embroidered, PVC, woven, leather and chenille patches for your brand. Approve your digital proof with order before production begins.

PatchInUSA eagle mascot with assorted custom patch designs
Patch Material ShowcaseMOQ 10 Pieces
βœ“MOQ 10 Pieces
βœ“Free Digital Proof With Order
βœ“USA Shipping Available

Free Digital Proof

Review & approve before production begins

Custom Sizes & Shapes

Tailored to your exact garment or gear specs

Bulk-Friendly Production

Low 10 MOQ up to 10,000+ volume runs

Quality Checked

Inspected against approved specifications before shipping

Repeat Orders

Designed for consistent repeat production

8 Core Constructions

Find the Right Patch for Your Design

Different designs work better with different patch constructions. Choose the style that fits your artwork, application, and budget.

Most popularIllustrative embroidered eagle patch with visible satin stitches and a merrowed edge

Custom Embroidered

Classic

Classic embroidered texture with detailed stitching and a premium traditional look.

Best For Application
ClothingHatsUniformsBrandsClubsEvents
WaterproofIllustrative molded PVC mountain shield with stepped rubber relief and recessed grooves

Custom PVC

Durable

Durable, waterproof and highly detailed patches with a bold 3D rubber-like finish.

Best For Application
Outdoor gearTactical gearSportsWorkwearMotorcycle gearMorale patches
Fine detailIllustrative thin woven compass patch with a flat fine-thread surface

Custom Woven

Fine detail

Fine woven threads allow detailed artwork, small text and clean designs.

Best For Application
Detailed logosSmall letteringFashionStreetwearLabelsBranding
VarsityIllustrative orange varsity P patch with plush chenille loops and an ivory felt outline

Custom Chenille

Soft

Soft, raised yarn texture with a bold varsity-inspired appearance.

Best For Application
Varsity apparelFashionStreetwearJacketsClubsSports teams
PremiumIllustrative cognac leather patch with a debossed mountain emblem and tan edge stitching

Custom Leather

Premium

Premium leather and faux-leather patches for a sophisticated, rugged appearance.

Best For Application
JeansLeather goodsHatsBagsWorkwearPremium brands
DimensionalIllustrative 3D puff embroidered geometric emblem with raised padded satin stitches

Custom 3D Embroidered

Raised

Raised embroidery creates depth and dimension for bold logos and designs.

Best For Application
CapsStreetwearSportsBrandsFashion
Full colorIllustrative smooth printed fabric patch with a photographic lake and sunset gradient

Custom Printed

Full color

Full-color printing for artwork, gradients, photographs and highly detailed designs.

Best For Application
Complex artworkFull-color designsIllustrationsPhotographyPromotional products
ModernIllustrative flexible matte silicone emblem with shallow molded detail on performance fabric

Custom Silicone

Flexible

Flexible, modern and highly durable patches with a clean premium finish.

Best For Application
SportswearOutdoor brandsStreetwearTactical gearModern apparel
Compare the 8 patch materials Texture, detail and suitable uses
πŸ¦… Interactive Gear Advisor

What Are You Applying Your Patch To?

Choose your apparel or gear below β€” our patch specialists recommend the ideal construction, backing, and size for every application.

πŸ¦…PatchIn Specialist Recommendation

Recommended for Clothing Brand:

Primary ChoiceCustom Embroidered
Alternative ChoiceCustom Woven
Recommended BackingIron-On or Sew-On
Typical Sizing2.5" – 3.5"

β€œEmbroidered provides classic texture for hoodies and jackets. For intricate typography or subtle labels, woven gives razor-sharp lines without bulk.”

Illustrative embroidered eagle patch with visible satin stitches and a merrowed edge
Embroidered Patch
Craftsmanship Close-Up

See the Difference Up Close

Defined stitching. Clean borders. Consistent material construction. Each design is reviewed against approved proof specifications for stitch alignment, border sealing, and finish before dispatch.

Extreme macro photograph of lustrous polyester embroidery thread satin stitchingPolyester ThreadSatin Stitch Density
Parallel fiber alignment with calibrated stitch density and thread tension
Extreme macro photograph of clean 3-thread overlock merrowed border edge3-Thread WrapMerrowed Edge Overlock
Continuous heavy yarn perimeter wrap reinforcing the border against everyday wear and fraying
Extreme macro photograph of dimensional 3D puff embroidery on structured capHigh-Density FoamSculpted 3D Puff Relief
Elevated high-density foam core creates bold tactile depth and clean dimensional relief
Macro photograph of tactical PVC rubber patch with stepped embossed relief on slateTiered 3D RubberTactical Matte PVC
Waterproof molded elastomer with crisp stepped relief and recessed micro-grooves
Macro photograph of thick collegiate varsity chenille looped yarn on wool felt baseTufted LoopingPlush Varsity Chenille
Collegiate-style chain-stitching with dense looped pile anchored to felt backing
Macro photograph of deep heat-debossed saddle leather patch with perimeter stitchingDeep Heat StampDebossed Leather
Thermal debossing into genuine leather with reinforced perimeter lockstitch
Extreme macro photograph of microscopic woven jacquard damask threads and tiny typographyUltra-Fine WeaveMicro-Woven Damask Detail
Interwoven warp & weft micro-threads capturing miniature lettering and intricate linework
Extreme macro photograph of heavy-duty molded micro-hook backing with perimeter stitchTactical BackingHook & Loop Fastener
Molded gripping micro-hooks reinforced with perimeter lockstitch anchoring
🧡 Durable Colorfast Poly Threadsβ€’πŸ“ Reinforced Merrowed & Laser Edgesβ€’πŸ›‘οΈ Heat-Seal & Hook Backing Optionsβ€’πŸŽ¨ Color-Matched Digital Proofs
Order Your Custom Patches→
From idea to embroidery

From Sketch to Finished Patch

One design, three stages: share your idea, review your digital proof, and see it brought to life in thread.

  1. Illustrative graphite sketch of a circular eagle, sun and mountain patch design on drawing paper
    Step 01: Design sketch

    Start with your idea

    Send a sketch, logo or reference. We help prepare it for your chosen patch construction.

  2. Illustrative tablet displaying the same circular eagle patch as flat navy, ivory and orange artwork
    Step 02: Digital proof

    Review your digital proof

    Check the colors, shape and details. Approve your proof before production begins.

  3. Illustrative finished embroidered eagle patch with ivory thread and an orange sun on indigo denim
    Step 03: Finished patch

    See it come to life

    Your approved design becomes an embroidered patch, with defined stitching and a finished border.

Operational Standards

Quality You Can See.

Every patch is engineered for brand longevity, durable wear, and consistent repeat production.

Clean Stitching

Consistent threadwork and clean embroidery details.

Defined Borders

Precise borders designed for a clean finished appearance.

Accurate Colors

Colors are reviewed against the approved artwork.

Detailed Artwork

We help prepare artwork for the selected patch construction.

Strong Backing

Choose the backing that fits your application.

Consistent Production

Designed for repeat orders and brand consistency.

Quality Inspection

Orders are checked against approved specifications before shipping.

🎯

Ready to create your patch?

Upload your logo today and receive an itemized quote with free digital proof.

Get a Free Quote β†’
Customization Studio

Build Your Patch

Every patch is engineered around your design. Pick the exact construction, backing, shape, and finish for your garments.

01

Patch Type

Embroidered, PVC, Woven, Chenille, Leather, 3D, Printed, Silicone

02

Size

Standard 2.0" to 5.0"+ or precision custom measurements

03

Shape

Circle, Rectangle, Square, Shield, Oval, Arch, or Custom Die-Cut

04

Border

Traditional Merrowed Overlock or Laser-Cut / Hot Cut flush border

05

Backing

Iron-On, Sew-On, Velcro (Hook & Loop), Adhesive, Peel & Stick, Magnetic

06

Colors

Up to 12 thread/PVC colors per design with Pantone matching available

07

Finish

Metallic thread, glow-in-the-dark, reflective yarn, or 3D puff relief

08

Quantity

Low 10 MOQ through high-volume wholesale production runs

Patch size preview

Find your patch size

Compare 2, 3 and 4 inch round patch diameters on the same garment photo.

GARMENT
SIZE
Left chest
3β€³ / 76.2 mm
3-inch embroidered patch preview on Indigo denim jacket
Indigo denim jacket Β· Left chestEmbroidered patch preview
PATCH DIAMETER
3.0 inches / 76.2 mm
PLACEMENT TIP

Check chest seams, the button placket and usable fabric before choosing your finished patch dimensions.

Photo mockups are styling references, not exact-to-scale measurements or guaranteed garment fit. Confirm your own garment measurements and digital proof before production.

Attachment & backing comparison

Compare Custom Patch Backings

See the backing up close and choose the attachment that suits your garment or gear.

Iron-On (Heat-Seal)

Heat Application
Illustrative close-up of heat-seal film on the reverse of an embroidered patch beside denim
Illustrative backing close-up. Construction varies by patch.

A heat-seal layer on the back bonds the patch to a suitable fabric.

How it attaches
  1. Check fabric heat tolerance
  2. Apply with the supplied heat instructions
  3. Let the bond cool before handling
Heat-Activated Film

Polymer adhesive layer bonds to fabric fibers under heat and downward pressure.

Fabric Compatibility Check

Requires heat-compatible fabrics. Always verify garment heat tolerance before application.

Specific Instructions & Test

Garment- and backing-specific instructions and pre-test recommended before full application.

Suitable uses: Jackets, shirts, hats, uniforms, and apparel. Availability confirmed with quote.

Backing availability and attachment instructions depend on your patch and garment. Confirm the details with your quote and digital proof.

CONFIGURE YOUR PATCH BACKING
4 Simple Steps

How the Ordering Process Works

From your first idea to your finished patchesβ€”with your approval along the way.

  1. STEP01
    Your idea

    Upload Your Design

    Share your logo, sketch or reference and tell us about the patch you have in mind.

  2. STEP02
    Clear details

    Review Your Quote

    Review pricing based on your patch type, size, backing and quantity.

  3. STEP03
    Your approval

    Approve Digital Proof

    Check the design, colors, size and backing before production begins.

  4. STEP04
    Made for you

    Production & Delivery

    Your approved patches are made, checked and prepared for shipment.

Start With a Free Quote

Your design. Your approval. Your custom patch.

Free Digital Proof

See It Before We Make It

Before production begins, you'll receive a digital proof showing how your patch is expected to look. Review the size, shape, colors, details, border, and backing before approving production.

  • πŸ”Review details (stitch flow, contours, and thread layout)
  • ✏️Request changes without penalty or hidden revision fees
  • πŸ“Confirm specifications: size, shape, border type, and backing
  • βœ…Approve before production begins β€” no surprises upon delivery
Clean digital proof mockup on a modern tablet display beside a matching finished embroidered patch sample with navy and orange thread layout
B2B & Brand Partnership

Built for Businesses That Order Again

Whether you're testing one design or producing thousands of patches, PatchIn is built to support brands, retailers, teams, and resellers.

Start Small

Test a new design with low 10 MOQ before committing to a large production run.

Scale Confidently

Volume pricing for larger orders from 100 to 10,000+ pieces.

Reorder Easily

Keep approved specifications organized for future orders.

Stay Consistent

Maintain the same design, colors, size, and construction across repeat orders.

Sell Under Your Brand

Offer custom packaging and reseller options where available.

Dedicated Support

Get help from quote through delivery with direct, responsive support.

Repeat Orders Made Effortless

Need the Same Patch Again?

No need to start from scratch. Reorder using your approved artwork and specifications β€” designed to make repeat orders faster and more consistent.

Built for recurring drops:
Clothing BrandsStreetwear LabelsUniform SuppliersRetail StoresResellersPromotional Companies
Craftsmanship & Reliability

Engineered for Brand Confidence

We work with clothing brands, streetwear founders, athletic teams, and uniform suppliers who cannot afford poor stitchwork or inconsistent repeats.

Designer preparing clean vector artwork contours on a digital display with embroidery thread spools

Artwork Preparation

Our production team reviews your artwork and prepares it for the selected patch construction.

Technical digital proof sheet with dimensions and embroidery thread layout alongside matching sample patch

Pre-Production Digital Proof

You review the full digital mock-up with thread layout and dimensions before production begins.

Hands inspecting stitch density, twill weave, and merrowed border on a finished embroidered patch under clean daylight

Quality Inspection

Orders are checked against the approved specifications before shipping.

Neat batch stacks of identical finished custom embroidered patches arranged in a workshop setting ready for packaging

Consistent Repeat Orders

Your approved production specifications are kept on file for easier reorders.

Are you an existing client?

We love seeing our patches out in the wild. Tag @PatchInUSA on Instagram or send photos of your patches on finished apparel to be featured in our official gallery.

View Client Gallery β†’
Clear Answers

Frequently Asked Questions

Operational details on minimums, proofs, artwork formats, production timelines, and shipping.

What is your minimum order quantity?

Our minimum order quantity is just 10 pieces for all custom patch types. For larger runs, bulk pricing applies automatically.

Can I order a small quantity?

Yes. Our standard minimum is just 10 pieces across all patch types (embroidered, PVC, woven, chenille, leather, 3D, printed, and silicone). This allows brands to test designs before large production runs.

Can I reorder the same patch?

Yes. We keep your approved digitized file and specifications on record. Designed for consistent repeat production.

What file formats do you accept?

Vector files (AI, EPS, SVG, PDF) are preferred. We also accept high-resolution PNG, JPG, and PSD files.

Can you help prepare my artwork?

Yes. Send us your logo, sketch, or idea. Our production team reviews your artwork and prepares it for the selected patch construction at no extra charge when you order.

Do you offer artwork assistance?

Yes. We check small text sizes, stitchability, and detail constraints, and guide you on the best patch type for your artwork.

Do I receive a digital proof?

Yes. Every order includes a detailed digital proof showing exact sizing, shape, stitch flow, colors, border, and backing before production starts.

Can I request revisions?

Yes, revisions to your digital proof are free. Production begins only after you give final approval.

When does production begin?

Production starts only after you have reviewed and formally approved your digital proof.

Which patch type should I choose?

Embroidered is classic for apparel; woven handles fine text and sharp lines; PVC is waterproof and tactical; chenille gives plush varsity texture; leather adds luxury warmth; and printed captures photorealistic art.

Can you make custom shapes?

Yes. In addition to standard circles, rectangles, squares, and shields, we precision laser-cut custom silhouette die-cut patches around your exact artwork.

Can I combine multiple materials?

Yes, specialty hybrid patches (e.g. embroidered details on printed canvas or leather patches with stitching) are available for custom projects.

Which backing should I choose?

Iron-on is best for apparel; sew-on is best for heavy-duty long-term use; Velcro (hook & loop) is ideal for tactical and removable applications; and peel & stick works for temporary events.

Can PVC patches have Velcro?

Yes. Velcro hook-and-loop backing is the most popular backing for PVC morale and tactical patches.

Is iron-on available for every patch type?

Iron-on is available for embroidered, woven, and printed patches. Chenille and heavy leather are too thick for reliable home iron-on and are best sewn on.

How long does production take?

Production timing depends on your design, patch type and order quantity. Confirm the schedule with your quote before approving production.

Do you offer rush orders?

Rush production may be available depending on current schedule and patch medium. Let us know your in-hand date on the quote form.

Do you perform quality checks?

Yes. Orders are checked against approved specifications before shipping.

Where do you ship?

We ship to all 50 US states. International shipping is also available upon request.

Is tracking provided?

Yes. Once your order ships, you will receive tracked carrier dispatch details.

Is shipping free?

Yes, standard tracked USA shipping is included on custom patch orders.

Do you offer bulk pricing?

Yes. Volume tier discounts are available for 100, 250, 500, 1,000 to 10,000+ pieces.

Do you support resellers?

Yes. We work directly with brands and resellers, offering bulk production pricing, repeat ordering support, and flexible packaging options where available.

Can I place recurring orders?

Yes. We store your approved production specifications so you can reorder consistently with a single message.

Still have a project-specific question? Our production team is ready to assist.

Talk to a Patch Specialist β†’

Your Design Deserves
More Than a Generic Patch.

Turn your artwork into custom patches for your brand. Review a free digital proof with your order before production begins. Minimum order: 10 pieces.

Embroidered β€’ PVC / Rubber β€’ Woven β€’ Chenille β€’ Leather β€’ 3D β€’ Printed β€’ Silicone
Custom patch craftsmanship showcase: Chenille Varsity, 3D PVC, Embroidered, Leather, and Woven
πŸ’¬Need help choosing?